1. I wrote a tutorial on how to burn a BoR disc for Dreamcast here:
http://openbor.net/phpBB/viewtopic.php?t=102
2. Yes, you could modify the menus we used for our www.DCEvolution.net BoR releases but you'd have to edit the ini files and the PVRs and replace the .bins with the new version of OpenBoR that you should hexedit to check for Bo1.pak to Bo?.pak, where the ? stands for mod ?, the last mod on you Favorites list. Unscramble the .bins before hexediting.
Tools for modifying the PVRs are available on the net. A good hexeditor is frhed. The .ini files can be opened with notepad.
It's not easy and you probably would be better off to stick with single game CDRs for now.
However, I think I will prepare a simple mod loader that allows putting your favorite BoR mods on one CD with a lot less editing work soon. Don't know when I find the time, but I thought about doing this anyway.
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